Dual Gear Assembly Shaft Insert (Gear 1)

In this video, we will explore the fundamentals of force control and how it can be applied to precision gear assembly using FANUC’s CRX series collaborative robots. Force control is a powerful feature that enables robots to adapt in real time, making it ideal for applications where accuracy and flexibility are critical. Gear assembly is one such process, and in this session, we will demonstrate how to use the Force.Insert function to perform a shaft insertion with confidence and efficiency.

We will walk through the setup process step by step, starting with selecting the appropriate sensor configuration and teaching the starting position. You will learn how to configure key parameters such as insertion depth, force control coordinates, and result output registers for error handling. We will also cover how to leverage auto tuning to optimize performance and ensure smooth, consistent operations.

To make this practical, we will use a FANUC CRX-5iA robot paired with a Schunk three-jaw gripper. Along the way, we will discuss how to interpret force logs and adjust parameters manually to reduce cycle time and improve stability. By the end of this video, you will have a clear understanding of how force control can enhance your automation processes and how to fine-tune settings for maximum efficiency.

Requirements:

• FANUC CRX series robot (CRX-5iA used in this example)
• Schunk three-jaw gripper
• Integrated or external force sensor
• Basic familiarity with robot programming and timeline editor

What You Will Learn:

• How to set up and configure the Force.Insert icon
• Best practices for teaching starting positions and insertion depth
• Using auto tuning to balance speed and consistency
• How to interpret force logs and adjust parameters for optimal performance
• Techniques to reduce cycle time and improve process stability

If you’re looking to improve precision and adaptability in your assembly operations, this video is a great starting point. Sign up to watch and take your automation skills to the next level.