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iRPickTool: Sensor Trigger Conditions and Actions

Jul 14, 2026

In this video, we will walk through how to configure and use condition triggers and actions for sensors within iRPickTool. The session is designed to give us a practical understanding of how different trigger types work together with vision and input systems to support reliable part tracking and automation workflows.

We will start with a clear overview of the available condition triggers, including distance, digital input, robot input, and high speed digital input. From there, we will explore how each trigger pairs with specific actions, helping us understand when and why to use each option. This foundation sets the stage for configuring sensors effectively within a conveyor or infeed system.

As we move forward, we will go step by step through adding a sensor in iRPickTool. This includes navigating the setup interface, assigning sensor types, and organizing them within the system tree. Once the sensor is in place, we will dive into the different trigger conditions and their practical applications.

A key focus will be on distance triggers, where we define how often a camera captures images based on conveyor movement. We will also examine digital input triggers and how debounce and duration settings help filter out noise and ensure signal accuracy. Real examples will show how these settings prevent false detections and stabilize system performance.

Additional topics include polarity inversion for handling varying part shapes, multiview vision triggers for more complex detection scenarios, and high speed digital input for applications that require extremely fast response times. Throughout the video, we will highlight important setup considerations, including reference positioning and system configuration using built-in wizards.

Requirements

  • Basic familiarity with iRPickTool interface and navigation
  • Configured conveyor or infeed system
  • Access to vision processes for part detection
  • Sensor hardware such as photo eyes or digital inputs
  • Optional HDI configuration if working with high speed signals

What we will learn

  • How to add and configure sensors in iRPickTool
  • Differences between distance, digital input, robot input, and HDI triggers
  • How trigger actions like vision detection and queue placement work
  • Best practices for debounce and duration settings
  • How to handle signal noise and improve detection reliability
  • Setup of multiview vision triggers and trigger offsets
  • When and how to use polarity inversion
  • Key steps for completing sensor and reference position setup

By the end of this video, we will have a solid understanding of how condition triggers and actions work together to create efficient and accurate part detection systems. This overview gives us the confidence to start applying these concepts in real-world automation scenarios.

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Skill Level

Intermediate

Applications

Conveyor Tracking

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James Chaykowski
James Chaykowski
Senior Engineer